Bung Processor Cum Sterilizer Manufacturers
Instech Pharma is a trusted manufacturer and supplier of Bung Processor Cum Sterilizer in India. Designed for pharmaceutical and other allied industries to sterilize and secure the rubber stoppers used to close the valves. The rubber bungs are the only other surface where the sterile liquid or powder material in the valves comes into contact, so properly treating the rubber bungs before placing them becomes highly important. These machines effectively clean, sterilize, and dry rubber bungs and caps. With advanced technology and high-quality construction, Instech Pharma’s sterilizers ensure optimal hygiene standards and reliable performance for pharmaceutical manufacturing.
The Bung Processor Cum Autoclave is the perfect solution to this problem, which is fully automatic and equipped with multiple features to cleanse the rubber bungs of any unwanted pyrogens or microorganisms that can contaminate the stored solution. The main purpose of the sterilizer is to wash, sterilize, and dry rubber bungs using purified water, detergent, steam, and compressed air. Sterilization steam that has been saturated and post-sterilization vacuum pulses.
Complete Multi-Stage Processing – Designed for washing, processing, sterilization, and sterile transfer of rubber bungs and stoppers in compliance with pharmaceutical standards.
Siliconization at 80°C – Uniform siliconization of bungs using silicone oil at 80°C post-washing ensures optimal lubrication and sealing properties.
CIP-Based Processing Cycle –The bung processing cycle follows a Clean-In-Place (CIP) operation for enhanced cleanliness and process efficiency.
Vacuum Pulsing Function – Integrated vacuum pulsing system effectively removes air pockets prior to sterilization for uniform and reliable results.
Sterilization at 121°C for 30 Minutes – Consistent sterilization at 121°C for 30 minutes under controlled pressure and temperature ensures high microbial reduction.
Double-Layer Sterile Bag Transfer System – Processed bungs are transferred using an “Elephant Nose” mechanism into double-layer sterile bags for contamination-free handling.
Isolation Cabinet Discharge with Heat Sealer – Includes an integrated discharging unit inside an isolation cabinet, paired with an automatic heat sealing machine for aseptic transfer.
Robust Construction (MOC)
All contact parts are made of SS316.
Non-contact parts are available in SS304 or SS316, as per requirements.
Designed for durability and hygiene.
Flexible Capacity Options – Available in multiple capacities to suit varying production requirements.
Global Compliance – Engineered to meet international pharmaceutical and GMP standards for safety, efficiency, and hygiene.
Advanced Automation – PLC/HMI-based control system ensures precise monitoring, control, and data logging throughout the process.
Pneumatically Operated Sliding Doors – Fitted with interlocking systems to ensure safety and maintain process integrity.
Roller-Mounted, Rotating Vessel -Vessel is removable and mounted on rollers for ease of loading and maintenance.
Effective Washing Mechanism -Central spray tube system provides thorough cleaning using purified water or WFI (Water for Injection).
Air Agitation Cleaning -Agitation by air from the bottom of the rotating vessel enhances washing effectiveness by dislodging particles and residues.
Efficient Drying Process – Dual drying system using vacuum drying followed by hot air drying and final cooling ensures bungs are moisture-free and ready for sterile use.